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LEISTUNGEN

Heat Treatment

Continuous Furnace Soultion annealing

Working temperature: max 600 °C

Load capacity including frame: 2000 kg

Batch size: Length 1.500 mm Width 1.500 mm Height 1.700 mm

Quenching medium: Air, Polymer, Water

Continuous Furnace Aging

Working temperature: max 300 °C

Load capacity including frame: 2000 kg

Batch size: Length 1.500 mm Width 1.500 mm Height 1.700 mm

Eliog-Furnace

Working temperature: 70-350 °C

Load capacity including frame: 5.000 kg

Batch size: Length 3.500 mm Width 2.000 mm Height 2.000 mm

Shuttle Furnace

Working temperature: 150-580 °C

Load capacity including frame: 20.000 kg

Batch size: Length 7.000 mm Width 2.100 mm Height 3.500 mm

Chamber Furnace Solution Annealing

Working temperature: max 600 °C

Load capacity including frame: 2500 kg

Batch size: Length 3.000 mm Width 1.500 mm Height 1.700 mm

Quenching medium: Polymer, Water

Chamber Furnace Aging

Working temperature: max 350 °C

Load capacity including frame: 2500 kg

Batch size: Length 3.000 mm Width 1.500 mm Height 1.700 mm

Small Series furnace

Working temperature: max 520 °C

Load capacity including frame: 2000 kg

Batch size: Length 1.700 mm Width 1.700 mm Height 900 mm

Quenching medium: Air

Crucible Furnace

Working temperature: 150-580 °C

Load capacity including frame: 5.000 kg

Batch size: Length 3.700 mm Width 1.700 mm Height 2.200 mm

Naber-Furnace

Working temperature: 50-700 °C

Load capacity including frame: 20 kg

Batch size: Length 500 mm Width 380 mm Height 350 mm

Quenching medium: Air, Polymer, Water

Steffens-Furnace

Working temperature: 150-580 °C

Load capacity including frame: 300 kg

Batch size: Length 2.400 mm Width 1.000 mm Height 1.000 mm

Quenching medium: Air

Overhead Chamber Furnace Solution Annealing

Working temperature: 400-580 °C

Load capacity including frame: 5.000 kg

Batch size: Length 3.700 mm Width 1.700 mm Height 2.200 mm

Quenching medium: Air, Polymer, Water

Overhead Chamber Furnace Aging

Working temperature: 150-280 °C

Load capacity including frame: 5.000 kg

Batch size: Length 3.700 mm Width 1.700 mm Height 2.200 mm

MECHANICAL PROCESSING

CNC manufacturing centers

Travel paths:                                        Axles:          

300 mm x 730 mm x 400 mm        5 Axles        

800 mm x 630 mm x 630 mm        2 Axles        

2000 mm x 820 mm x 630 mm      5 Axles        

2000 mm x 900 mm x 630 mm      5 Axles        

SURFACE TREATMENT

Band blasting system Xedura Co. Rump

Blasting media: Chronital S50 (grain size 0,5 mm)

Bandwidth: 1250 mm

Max Part height: 450 mm

Belt speed: 500-2000 mm/min

4 x 11 kW Turbines

Blasting system Rößler

Blasting media: Chronital S50 (grain size 0,5 mm)

Load capacity including transport tree: 500 kg

Maximum part size: 1100 mm x 1500 mm

Overhead conveyor blasting system Rößler

Blasting media: Chronital S50 (grain size 0,5 mm)

Load capacity including transport tree: 500 kg

Maximum part size: 1700 mm x 2200 mm

Testing machines plant Delbrück

Spectrometer

Type of test: Determination of alloying elements in light metals

Measuring machine ECLIPS-Zeiss

Type of test: Geometry / free-form surfaces (tactile)

Measuring range: 1.000 mm x 1.600 mm x 580 mm

Accuracy: MPE(E0) = 4,90+L/200 µm

Measuring machine ACCURA-Zeiss

Type of test: Geometry / free-form surfaces (tactile)

Measuring range: 1.200 mm x 2.400 mm x 1000 mm

Accuracy: MPE(E0) = 2,20+L/300 µm

Tensile test machine Zwick Z050

Type of test: Strength/stretch
The test is carried out in accordance with DIN EN ISO/IEC 17025 in a non-accredited laboratory

Max. Test force: 50 kN

Max. Dimensions of round samples: 15 mm x 15 mm

Max. Length: 120 mm

Tensile test machine Zwick Z100

Type of test: Strength/stretch
The test is carried out in accordance with DIN EN ISO/IEC 17025 in a non-accredited laboratory

Max. Test force: 100 kN

Max. Dimensions of round samples: 15 mm x 15 mm

Max. Length: 120 mm

Hardness test machine Emcotest V4

Type of test: Brinell hardness 5 and 2,5

Max. Test height: 730 mm

Outreach: 400 mm

Installation area: 800 mm x 600 mm

Hardness Test Machine Emcotest V5G3

Type of test: Brinell hardness 2,5/ 62,5

Max. Test height: 730 mm

Outreach: 400 mm

Installation area: 800 mm x 600 mm

Hardness Test Machine Emcotest M4C

Type of test: Brinell hardness 5/ 250

Max. Test height: 305 mm

Outreach: 190 mm

Installation area: 280 mm x 390 mm

Hardness Test Machine Emcotest RG3

Type of test: Brinell hardness 2,5/ 62,5

Max. Test height: 305 mm

Outreach: 190 mm

Installation area: 280 mm x 390 mm

Equotip

Type of test: Brinell hardness

Measuring range: 20 to 160 HB

Light Microscope Leica DM4000

Type of test: Image analysis

Object counting and measurement (area, roundness, circumference, length, position, angle, center of gravity ...) Grain size analysis according to ASTM, DIN, ISO Phase fraction, layer thickness and particle measurements. Porosity determination in light metals
DAS - measurements Analysis of coating materials

Technical data:Objective series: 5x/0.12; 10x/025; 20x/0.40; 50x/0.75;
Light and dark field illumination concept
Polarization
Filter for illumination optimization

Grinding and polishing machine with automatic sample mover

Type of test: Ground joint production

Measuring range: 6 samples

Accuracy: Ø 40 mm

Technical data:
Precisely adjustable pneumatic pressure and control.
Dosing system

Faro Quantum M V2 3.5m

Type of test: Hand-held measuring system Tactile / laser scan

Measuring range / accuracy: Working circle Ø 3.5m

Technical data: Evaluation Polyworks Inspector

Residual stress measurements SMT 3000

Type of test: Residual stress measurement according to the borehole method

Manual crack detection system Co. Kölsch

Type of test: Crack testing using fluorescent penetrants

Measuring range / accuracy: Cycle time component-dependent, end ring material Pfinder Apenol

Technical data: Basket size 800 mm x 800 mm x 600 mm

Testing machines plant Altheim

Hardness Test Machine EMCO-Test V4C 750 G3

Type of test: Brinell hardness 5/250

Measuring range / accuracy: 30-220 HBW

Max. Test height: 700 mm

Outreach: 400 mm

Max. Stroke: 600 mm

Table dimensions: 800 * 600 mm

Hardness Test Machine EMCO-Test M4C 075 G3M

Type of test: Brinell hardness 5/250

Measuring range / accuracy: 30-220 HBW

Max. Test height: 305 mm

Outreach: 200 mm

Max. Stroke: 260 mm

Table dimensions: 390 * 280 mm

Equotip

Type of test: Brinell hardness

Measuring range: 20 - 160 HBW

FARO-Platinum

Type of test: 2D measurement of components

Measuring range / accuracy: Measuring arm length 1200 mm + - 0.01 mm

Tensile testing machine / compression testing machine Zwick Z100

Type of test: Strength / elongation
The test is carried out in accordance with DIN EN ISO/IEC 17025 in a non-accredited laboratory

Max. Test force 100 kN

Max. Dimension round samples: 15 mm x 15 mm

Max. Length: 120 mm